Rebuild & Exchange Program

Western States - Rebuild & Exchange Program

Rebuild Program
No Machine Ever Becomes Obsolete
Most Parts in Stock – Over $7 Million in Inventory
Rebuilds Available for the Lifetime of the Machine

We have developed, over the years, a rebuild/repair program to serve our customers. Now with our manufacturing and outsourcing of an unlimited labor force, we can serve our customers better than any time in the past.

With a select quantity of preferred manufacturing facilities in the Cincinnati/Dayton area, we can keep the cost down as never before without losing any quality because of our expanded Quality Control Department.

Upon receipt of an assembly or part to be rebuilt/repaired, our shop employees will at once start the disassembly process. A quote will be issued prior to any repair work being started unless otherwise directed by the customer. Once approval is received we will immediately start the repair/rebuild work.

The following is an overview of most of the parts we rebuild/repair and an estimate of the repair cost versus new. The reason for the estimated new price is the number of different materials that make up a new assembly.

G-8 Head Assembly

48x30 G8C 48x36    54 x 40 G-8-D

  • Disassemble and inspect (Part Numbers 044207, 044216 & 065936)
  • Sandblast and repaint as required
  • Replace all wear parts (i.e. bearings, seals and "O" rings)
  • Check ball seat for proper fit with inside spindle
  • Replace rubber buffer
  • Assemble and test

Additional parts may be needed.

  • Repair brake drum
  • Repair oil reservoir
  • Replace brake drum
  • Replace water scoop assembly
  • Replace head half coupling
  • Replace spindle
  • Replace brake shafts
  • Repair tapped holes in spindle

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

G-8 Brake Assembly

  • Disassemble and inspect
  • Sandblast and repaint as required
  • Replace brake linings
  • Replace brake band springs
  • Replace brake hanger springs
  • Recondition brake air cylinders
  • Replace brake air cylinder bushings

Cost included with head.

Additional parts may be needed.

  • Replace brake bands
  • Replace brake air cylinders

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Ringed Basket Assembly (Part Numbers 063769, 034097 & 035328)
Ringless Basket Assembly (Part Numbers 068342, 068302 & 068362)

  • Sandblast
  • Inspect
  • True-up
  • Balance

Additional cost may be needed.

  • Straighten run out in side sheet
  • Straighten cap
  • Weld groove in bottom plate
  • Replace rings

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Gate Assembly

  • Disassemble and inspect
  • Sandblast and repaint as required
  • Replace wedges
  • Replace Stellite on body
  • Recondition air cylinders
  • Replace springs, bushings
  • Replace brake air cylinder bushings
  • Assemble and test

Additional parts may be needed.

  • Replace cover
  • Replace levers
  • Replace spray pipe
  • Replace air cylinder rod

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Discharger Assembly

  • Disassemble and inspect
  • Sandblast and repaint as required
  • Replace all wear parts (i.e. springs, gaskets, seals, “o” rings etc.)
  • Replace ram
  • Recondition air cylinder
  • Assemble and test

Additional parts may be needed.

  • Replace base plate
  • Replace levers
  • Replace cylinder and ram support
  • Replace air cylinder rod or air cylinder

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Turn Tork Assembly

  • Disassemble and inspect
  • Sandblast and repaint as required
  • Replace all wear parts (i.e. bearings, belts, springs, gaskets, seals, “o” rings etc.)
  • Replace rotorseal
  • Recondition clutch
  • Assemble and test

Additional parts may be needed.

  • Replace clutch
  • Replace shaft
  • Update to new design clutch if required
  • Replace worm gear

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Brake Air Cylinder Assembly

  • Disassemble and inspect
  • Sandblast
  • Replace all wear parts (i.e. cup, spring, gaskets, seals, “o” rings)
  • Assemble and test

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Gate Air Cylinder Assembly

  • Disassemble and inspect
  • Sandblast and repaint as required
  • Replace all wear parts (i.e. cup, spring, gaskets, seals, “o” rings)
  • Assemble and test

Additional parts may be needed.

  • Replace piston rod
  • Replace tie rods

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Load Control with Servo Assembly

  • Disassemble and inspect
  • Sandblast and repaint as required
  • Replace all wear parts (i.e. springs, gaskets, seals, “o” rings etc.)
  • Recondition air cylinder
  • Assemble and test

Additional parts may be needed.

  • Replace feeler pallet
  • Replace feeler lever
  • Replace air cylinder rod or air cylinder

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Straddle Valve Lifter Assembly Less Basket Valve

  • Disassemble and inspect
  • Sandblast and repaint as required
  • Replace all wear parts (i.e. bushings, springs, gaskets, seals, “o” rings etc.)
  • Recondition air cylinder
  • Replace limit switch
  • Straighten fork
  • Assemble and test

Additional parts may be needed.

  • Replace switch support
  • Replace air cylinder rod or air cylinder

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Valve Lifting Fork Only

  • Inspect
  • Straighten as required
  • Replace bushings

Additional parts may be needed.

  • Replace screw

If the assembly is found to be irreparable, there is an inspection charge. The customer will have the option of us returning the parts or we could discard them.

Warranty

All reconditioned parts will carry a warranty of ninety (90) days from the date of initial installation or nine (9) months from the company's date of shipment whichever comes first and a 1 year from the date of initial installation or eighteen (18) months from the company's date of shipment whichever comes first on all new parts.